Process Launch Engineer
Key Responsibilities:
- Lead and support new product introduction (NPI) and process launch activities across manufacturing lines
- Ensure manufacturing readiness for new program launches (Facilities, Tooling, Equipment, and Processes)
- Develop and implement process plans, PFMEA, control plans, and work instructions
- Coordinate with cross-functional teams including Design, Manufacturing Engineering, Quality, Supply Chain, and Production
- Support installation, commissioning, and validation of production equipment and tooling
- Drive process capability improvements and ensure adherence to quality standards
- Monitor and resolve launch issues, ensuring smooth ramp-up to volume production
- Support trial builds, pilot builds, and pre-production activities
- Ensure compliance with health, safety, and environmental standards
- Track and report launch metrics (timing, cost, quality, performance)
- Drive continuous improvement initiatives using Lean Manufacturing tools
Required Skills & Competencies:
- Strong understanding of automotive manufacturing processes
- Experience in process engineering / launch / NPI activities
- Knowledge of PFMEA, Control Plan, APQP, PPAP
- Hands-on experience with production line setup and commissioning
- Familiarity with Industrial Engineering concepts (cycle time, line balancing, layouts)
- Strong problem-solving skills (Root Cause Analysis, 8D, etc.)
- Good stakeholder management and communication skills
- Ability to work in a fast-paced, deadline-driven environment